Hi Ria,
I hope I can help a little-pain is so bad on quality of life-I hope they can make your husband more comfortable. There are a couple of questions left unanswered in your original e-mail, These are things you will want to discuss with the doctor. I can see two possible sources for his pain. He could have a recurrence in the area of the original met. He could also have some nerve impingement or damage from his original spinesurgery. In addition to a CT, an MRI plus a SPECT bone scan will be helpful in determining which it is. Obviously you want confidence the right problem is being treated-hopefully your doctor already has this covered and can explain it to you but you can certainly ask if you aren't sure.
If it is a recurrence, larger doses of radiation are usually more helpful with RCC but this is a little tougher near the spine. You will want to go to a major cancer center and when you talk to the radiation oncologist, ask about stereotactic radiation or steretactic radiosurgery as an option. They can sometimes use higher doses of radiation near the spine when this technique is used. Radiation can be very helpful with pain control for bone mets. This article is pretty technical but very good:
http://www.cancernetwork.com/display/article/10165/1164073?p
If your husband is not currently taking Zometa (zoledronic acid), this is also very efffective with RCC bone mets and worth talking to your oncologist about. Once again a little technical but you can get the idea.
http://jco.ascopubs.org/cgi/content/full/22/20/4233?etoc
My husband has had both of these treatments for his multiple bone mets-they work together with Sutent and have done well for him-still well controlled and pain free after almost 2 years.
Very best to you both.
Susan